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Composite space pressure vessels

Eaton makes an array of range safety approved composite pressure vessel designs for space applications. Our tanks feature optional composite skirts that seamlessly integrate the propellant tanks with new and existing spacecraft structures. Our composite pressurant tanks are used for cold gas propulsion, fuel expulsion, thrust vector control, fuel storage including xenon, krypton or liquid propellants like hydrazine.

We led the industry when we fabricated the world’s first S-081 qualified demisable propellant tank. This high-performance propellant tank is used in space missions that require spacecraft to create non-hazardous debris fields upon atmospheric re-entry.

From off-the-shelf tanks for commercial satellites to customized solutions, our engineers can design a composite propellant tank to fit your high-performance gas storage needs.

Especificaciones
With expertise in composite filament winding, Eaton designs and produces high performance composite pressure vessels and hybrid integrated structures used for a variety of applications.

Design and Analysis Processes

We employ the following to configure standard and customized composite solutions:

  • Metallic and Composite Analysis
  • Finite Element Modeling and Closed-form solutions
  • Fatigue and Fracture Mechanics
  • Shock and Vibration Analysis
  • Bolted and Bonded Joint Analysis
  • Advanced Design and Analysis of Composite Sandwich Structures
  • Composite Processing
  • Filament winding capabilities

Filament winding capabilities

We have experience in all types of fibers and resins, and offer the following manufacturing processes:

  • Filament winding
  • Wet and towpreg winding
  • 3 and 4-axis computer-controlled filament winding machines
  • Electronically controlled tensioners
  • Hand layup
  • Autoclave cure
  • Complex contours
  • Bushing/insert bonding using master alignment tooling
  • Testing and Inspection

Testing and Inspection

Eaton technicians perform the following tests to ensure our composite solutions meet requirements:

  • Burst testing to 30,000 psi
  • Hydrostatic proof pressure testing
  • Expansion testing
  • Pressure cycle testing
  • Helium mass spectrometer leak testing
  • Infrared (IR) thermography inspection