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Macey 25kV high-voltage coupling systems

A high-voltage coupling system designed to be safe, cost-effective and tailored to our customers' unique mining challenges.

Macey 25kV high-voltage coupling systems from Eaton’s Crouse-Hinds Division are used to supply power to draglines, longwall machines, cranes and other types of mining equipment.  They are engineered for safe operation, easy handling, simple installation and industry compatibility.  The result is a coupling solution that is smaller, lighter and eliminates the special installation tools needed with competitive products.

Certification and compliance

Electrical test data:

  • AC withstanding tolerance: 50kV for one minute; 40kV for six hours
  • Short circuit: 25kA for 0.3 seconds (three tests, two 10-minute intervals)
  • Basic impulse level: 125kV B.I.L.
  • Earth through fault: 8kA for 0.2 seconds (three tests, two 10-minute intervals)
  • Heat rise: 700 amps after 100 cycle contact pre-conditions at 45k over ambient and no more than 10k over the conductor

Environmental ratings:

  • IP66/67 testing to IEC 60529

Design features

  • No special installation tools needed
  • Smaller footprint and reduced weight versus the competition
  • Intermateable with other manufacturers’ couplers
  • Accommodates a wide range of cable types with entrance fittings, including fibre optic
  • Retained bolting system
  • Low insertion force/high current design
  • Total air displacement – no potting of rear body termination point
  • Slip-on stress cone termination module with compression type wire stems eliminates heat or cold shrinking (Tyco) sleeves
  • Fully shielded phase compartment eliminates phase-to-phase faults
  • Louvred contact banding for higher current capacity, lower contact pressure and improved short-circuit performance
  • No altitude de-rating required
  • Slip-on stress cone termination module eliminates strain on contact restraining clip
  • Lockout/tagout feature

Standard materials

  • Housing – aluminium
  • Adaptor – aluminium
  • Insulated end cover – aluminium
  • Cast protection cover – aluminium
  • Contacts and wire stems – silver-plated copper
  • Hardware – 316 stainless steel
Specifications

SKU-level data coming soon!

Complete product technical specifications and catalogue number information, along with other related downloads, can be accessed in the resources section of this page.
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