Custom power conversion solutions

Power conversion

Eaton can leverage a library of proven topologies to quickly develop custom commercial, aerospace, and military AC/DCs, DC/DC and DC/AC power solutions. Many times a mechanical repackaging is all that is required to meet electrical and environmental requirements and application-defined space constraints.

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Core features

Eaton's power experts become extensions of customers' product development teams to develop high efficiency, high-power-density solutions that deliver uncomprimised performance and reliability
Regulatory agency qualifications include CSA Category Program for Certification and CSA Supervised Manufacturer Testing Program.
Customers can select from three manufacturing facilities to meet logistics and cost requirements.

Accelerated design cycles

Accelerated design cycles are supported by a staff of over 40 analog, digital and mechanical engineers with expertise in a comprehensive array of power-conversion disciplines:

Watts to kilowatts AC/DC, DC/DC and DC/AC single and multiple output solutions
Centralized, distributed, intermediate bus and dynamic bus power architectures
Communications and control: RS, CAN, I2C, PMBUS, PSMI and GUI programmable
Switching frequencies up to 300kHz and power densities exceeding 39 watts per cubic inch
Analog, hybrid and full-digital feedback and control circuits
High availability, integrated back-ups and charge management for any battery chemistry
Convection, forced air and liquid-cooled thermal management

Global facilities provide local support

Eaton offers customers three power-conversion-solution manufacturing facilities to meet a broad range of logistics and cost requirements. Customers also have the option to utilize multiple facilities to support fast-turn prototypes and pre-production runs and accelerated production ramps.

Torrance, CA, USA: ISO9001:2008, AS9100C, CSA Category Program for Certification and CSA Supervised Manufacturer Testing Program.
Tijuana, Baja California, Mexico: ISO14001:2004, ISO/TS16949:2009, ISO9001:2008
Shenzen, China: ISO14001:2004, ISO9001:2008, ISO13485:2003, BABT

These global facilities can also provide localized support including customer service, project management, applications and sustaining engineering services and quality reporting.

Custom industrial, aerospace and military power supplies

Eaton's broad array of standard aerospace and military AC/DC power supplies, DC/DC converters and DC/AC inverters provide proven, high-efficiency topologies that can be leveraged to quickly develop cost effective, modified and custom solutions.

Application specifc, power-conversion solutions can be designed to meet a wide range of military standards including: MIL-STD-1399, MIL-STD-461; CE101 and CE102, MIL-STD 1275, MIL-STD-704, MIL-STD-461, MIL-STD-810 and MIL-STD-901.

Custom datacom & information technology power supplies

Eaton's library of proven topologies includes solutions for high-availability data processing, storage, and communications applications. Solutions are available with platnum-efficiency ratings, high-power densities, and fast responses to load transients. Additional expertise includes:

Configurations include "fractional bricks", open frame, chassis mount, hot-swap pluggable, slide-in card, shelves, racks and cabinets
Single and three-phase AC and DC inputs with harsh-environment input-transient protections
Interfaces and protocols include: Ethernet, USB, RS, I2C, PMBus and PSMI
Standby outputs, output sequencing and adaptive fan controls
Integrated Power Distribution Unit (PDU) assemblies
Charging algorithms optimized for application-defined battery chemistries

Custom rectifier solutions

Eaton can provide custom rectifiers and complete DC power solutions for any network application; telecommunications, data center or enterprise information technology:

Custom 24V and 48V rectifiers and controllers
Large power solutions for central exchange and large data-center environments
Small power systems for space-limited applications such as outdoor telecom enclosures or add-on power to data center and enterprise IT networks
Fully-integrated distributions and battery back and alternative energy hybrid solutions

Custom medical power supplies

Eaton's extensive medical power supply heritage includes meeting the essential performance requirements of IEC 60601-1, 3rd edition including MOOP and MOPP classifications for creepage, insulation, isolation and leakage currents. Additional medical expertise includes:

Consolidations of multiple power supplies and EMI filters within host systems to increase power factor and reliability and reduce electrical noise, costs and space requirements.
High efficiency, high-power-density medical power supplies that do not require cooling fans.
Ultra-low-noise, multi-output solutions with extremely-low leakage currents.

This proven track record has included applications ranging from x-ray, CT scan and ultrasound imaging to eye surgery and radiation-theraphy equipment and heart-bypass pumps.

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Eaton is an intelligent power management company dedicated to improving the quality of life and protecting the environment for people everywhere. We are guided by our commitment to do business right, to operate sustainably and to help our customers manage power ─ today and well into the future. By capitalizing on the global growth trends of electrification and digitalization, we’re accelerating the planet’s transition to renewable energy and helping to solve the world’s most urgent power management challenges.

Custom power conversion solutions

Core features

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